metal structure workshop

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METAL STRUCTURE WORKSHOP
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Project detailed description:

The metal structure workshop is designed with high-grade steel with unmatched strength, durability and resistance to harsh weather conditions, making it suitable for both indoor and outdoor use. The design of the workshop provides flexibility, allowing modifications in size, layout and functions such as insulation, ventilation and mezzanine. Prefabricated components ensure easy and quick assembly, reducing construction time and costs. These metal workshops can meet a wide range of needs, from storage facilities to large production plants, ensuring longevity with minimal maintenance.

ZHUOPIN metal structure workshop mainly means that the main load-bearing components are composed of metal steel. Including steel columns, steel beams, steel structure foundations, steel roof trusses, and steel roofs. Note that the walls of steel structures can also be enclosed by brick walls. Due to the increase in steel production, many new plants have begun to be constructed with steel structures, which can be divided into light and heavy steel structure workshops. Industrial and civil construction facilities built with steel are called steel structure buildings.

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PARAMETER

Brand

ZHUOPIN

Standard

GB Standard, EU Standard, ASTM Standard, BS Standard, AS/NZS Standard

Certificates

ISO9001

Material Grade

Q235 / Q355

Type

Steel Structure

Coating Treatment

Painted & Hot dip galvanized

Columns and Beams

H-section Steel

Purlin

C or Z Type Steel Channel

Roof and Wall Panel

Sandwich Panel, Color Steel Sheet

Panel materials

PU sandwich panel, EPS sandwich panel, fiberglass, rock wool sandwich panel, and color steel sheet.

Sandwich material:

EPS, PU, rock wool, glass wool

Sandwich panel thickness

50mm, 75mm, 100mm, 150mm, 200mm

Monochrome plate material thickness

0.2-0.8mm


ZHUOPIN metal structure workshop mainly means that the main load-bearing components are composed of metal steel. Including steel columns, steel beams, steel structure foundations, steel roof trusses, and steel roofs. Note that the walls of steel structures can also be enclosed by brick walls. Due to the increase in steel production, many new plants have begun to be constructed with steel structures, which can be divided into light and heavy steel structure workshops. Industrial and civil construction facilities built with steel are called steel structure buildings.



Metal structure workshops are very durable. They are strong enough to withstand heavy snow, winds, and earthquakes. Wall and roof panels are galvanized and can also be coated with an aluminum compound to prevent rust and increase usage.


Metal structure buildings are also non-flammable and therefore less likely to be destroyed by fire, making them ideal for storing hazardous chemicals. When installed together, the wall and roof panels overlap. This leaves no openings, allowing the building to be isolated from the outside world. This helps keep buildings warm in winter and cool in summer, saving energy costs.



The construction of a prefab steel workshop is a systematic project, and its construction will also be affected by many factors. The elements that affect the quality of its construction mainly include the following three aspects: human elements, data elements, and objective environmental elements. The human element is the most central because talent is always the carrier of steel structure construction, which is also the key to affecting the level of steel structure construction. This is mainly manifested in the control of the overall construction quality. Assuming that the workers do not have steel structure construction skills, this will lead to the fragmentation of each construction link, and the lack of reasonable matching of each link will eventually affect the progress of the project construction. And negative impact on quality.


The advantages of steel structure workshops are as follows:

1. Wide range of uses, suitable for factories, warehouses, office buildings, gymnasiums, hangars, etc. It is not only suitable for single-story long-span buildings, but also for the construction of multi-story or high-rise buildings.

2. The construction is simple and the construction period is short. All components are prefabricated in the factory, and only simple assembly is required on-site, which greatly shortens the construction period. A building of 6,000 square meters can be installed in just 40 days.

3. Durable and easy to maintain, the steel structure building designed by a general computer can resist harsh weather and only needs simple maintenance.

4. Beautiful and practical, the lines of the steel structure building are simple and smooth, with a modern sense. Colored wall panels are available in a variety of colors, and other materials are also available for the walls, allowing for greater flexibility.

5. The cost is reasonable, the steel structure building is light in weight, reduces the basic cost, the construction speed is fast, and it can be completed and put into production as soon as possible, and the comprehensive economic benefit is much better than that of the concrete structure building.



Factors Affecting the Cost of Metal Structure Workshop:

-Workshop building scale.

-Material selection for prefabricated metal structure workshops.

-Cost of construction personnel and transportation materials.

-The location of the plant and its length, width, and height.

-What type of steel structure is needed, such as a steel structure workshop, steel structure garage, office building or mezzanine, stairs, billboards, outdoor elevator shaft, steel structure canopy, etc.?



Comfort

The light steel wall adopts an energy-saving system, which has a breathing function and can adjust the dry humidity of indoor air. The roof has a ventilation function, which can form a flowing air space above the house to ensure the ventilation and heat dissipation of the roof.


Heat insulation

Most of the thermal insulation materials used in steel structure workshops are mainly glass fiber cotton, with excellent thermal insulation effects. The use of a thermal insulation board on the external wall can effectively avoid the “cold bridge” phenomenon of the wall and achieve a better thermal insulation effect. The thermal resistance value of thermal insulation cotton with a thickness of about 100mm can be equivalent to a brick wall with a thickness of 1m.


Quick installation

All dry-method construction is not affected by environmental seasons. The whole process from foundation to decoration of a building of about 300 square meters can be completed in 30 working days with only 5 workers.


Environment protection

Dry construction can reduce environmental pollution caused by waste. The steel structure materials of industrial plants can be recycled, and most other supporting materials can also be recycled, which is in line with the current awareness of environmental protection. All materials are green building materials, which meet the requirements of the ecological environment and are beneficial to health.

 

Energy conservation

All adopt energy-saving walls, with good heat preservation, heat insulation, and sound insulation effects, which can reach the 50% energy-saving standard.



Application of steel structure workshop

Large-span industrial workshops, hardware, plastics, mechanical equipment, printing paper products, molds, machinery manufacturing, chemical industry, and other industries. There are also warehouses, cold storage, high-rise buildings, office buildings, multi-story parking lots, residential buildings, and other construction industries. Steel structure buildings are also widely used in hotels, gymnasiums, large markets, leisure resorts, and so on.

 

Architectural design of steel industrial workshop

The following points must be achieved in the design of the industrial workshop:


- Good daylighting. Generally, natural lighting is used in workshops, but the uniformity of lighting is poor. For example, the worsted and weaving workshops of textile factories mostly adopt natural lighting, but direct sunlight should be solved. If the natural lighting cannot meet the process requirements, artificial lighting shall be used.

- Good ventilation. If natural ventilation is adopted, it is necessary to understand the internal conditions of the workshop, such as heat dissipation, heat source conditions, local meteorological conditions, exhaust channel design, etc. Some heat treatment and dust workshops that emit a large amount of waste heat, such as casting workshops, should pay attention to natural ventilation.

- The shape of buildings emitting corrosive gas and dust shall be simple. To maintain good natural ventilation, it can use buildings with only roofs but no wallboards.

- For walls and roof slabs, the corrosion of buildings caused by the condensation and condensation of corrosive gases on the walls and roofs shall be reduced according to the indoor temperature. Corrugated metal plates are commonly used as roofing and wall materials for steel industrial plants. Glass wool or sandwich panels are laid on the walls and roofs of factories with thermal insulation requirements.



Corrosion prevention of steel industrial factory building

The use and production of acids, alkalis, salts, and corrosive solvents in industrial processes. Corrosive media in the atmosphere, groundwater, surface water, and soil can cause corrosion of buildings.

 

Galvanized steel structure

Hot galvanizing can be used as the anti-corrosion method for steel structure industrial workshops. Hot dip galvanizing is to immerse the de-rusted steel members into the high-temperature zinc solution at about 600 ℃so that a layer of zinc layer is attached to the surface of the steel members to prevent corrosion. Hot dip galvanized steel sheet has long durability, so it is widely used in outdoor steel structures that are seriously corroded by the atmosphere and difficult to repair.

 

Painting of steel structure

Industrial steel structure workshops can also be treated with paint for corrosion prevention. The paint is generally divided into primer, intermediate paint, and finish paint. Different coatings have different corrosion resistance. High-quality coating shall be selected for the steel structure plant to ensure its anti-corrosion performance and improve the corrosion resistance of the steel structure factory building.

 

Main Components For Steel Industrial Workshop:


Item

Material

Description and coating process

Main steel frame

Column and Beam

Q235 or Q345

H-section steel with two coats of mid-gray paint

Purlin

Q235 or Q345

Galvanized C or Z-type steel

 

 

 

 

 

Connecting Pieces

Tie tube

Q235

Circular Tube with two coats of mid-gray paint

 Knee-Bracing

Q235

L50*4 Galvanized angle steel

Strutting piece

Q235

φ12   galvanized Circular Tube

Column Bracing

Q235

Circular Tube with two coats of mid-gray paint

Horizontal Bracing

Q235

Circular Tube with two coats of mid-gray paint

Casing

Q235

φ30*2.5 Galvanized Circular Tube

 

Door and Window

Door

Roller shutter door or Sliding door

Window

PVC Window or aluminum alloy window

 

 

 

 

 

 

Other parts

Ventilating device

Fan, Ventilation window

Bolt

Foundation bolt, High strengthen bolt, Normal bolts

Skylight

Yx-840 Glass Fiber Reinforced Plastics

Out/Inner ridge tile

0.50mm Color sheet

Crane beam

Q235 or Q345 H section steel with two coats of mid-gray paint



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